Face of Defense: Sailor Advances Fuel-Saving Measures

By Kenneth Stewart Naval Postgraduate School

MONTEREY, Calif., November 19, 2015 — Naval Postgraduate School student Navy Lt. Cmdr. Korban Blackburn is developing an optimization tool dubbed the Optimized Transit Tool Easy Reference, or OTTER, which has the potential to save the Navy millions in fuel costs.

“Lieutenant Commander Blackburn’s thesis work is contributing to the important problem of reducing fuel consumption in the fleet. Reduced fuel consumption means lower operational costs, less sensitivity to volatile fuel prices, and most importantly, reduced resupply needs -- meaning that ships are able to operate on station longer before they need to rendezvous with a tanker for refueling,” said Blackburn’s thesis adviser, NPS Assistant Professor Emily Craparo.

“If I can stay on station for an extra week without fueling, I have optimized my operational capabilities. That’s the goal,” Blackburn said.

OTTER is part of Blackburn’s thesis project at NPS’ Department of Operations Research. Although not fully complete, it is already garnering attention throughout the fleet and was recently awarded the Athena Project’s Waterfront Athena Eight Admiral Sims Award for Intellectual Courage. The Athena Project bills itself as an “innovation-fueled initiative to make the Navy better through powerful ideas, unique solutions and intellectual courage.”

Finding Most Fuel Efficient Speeds

OTTER is used to determine the most fuel efficient speeds at which to travel between two given points and helps mission planners to take into account the effects of various speed combinations while incorporating the impact of group transits and other variables when conducting mission planning.

“Every ship has a fuel burn-rate curve, which shows how much fuel you burn for a given speed,” Blackburn explained. “Think of gears in your car. Would you rather go fifty miles per hour down the freeway in first gear or fifth gear? There is one gear that is the most efficient for a given speed. OTTER helps us to determine which gear that is.”

What OTTER demonstrates is seemingly counterintuitive. On a Littoral Combat Ship, for example, if you were ordered to steam at 17 knots for 24 hours, the average person in open water would likely set the ship’s speed at 17 knots and keep it there until he or she reached their destination. But OTTER reveals that by steaming forward at 15 knots for 90 percent of the time and traveling at 25 knots for ten percent of the time, you would still be able to travel at an average rate of 17 knots over a 24-hour period, but would save more than 400 gallons of fuel per hour.

Blackburn’s work builds upon work done by NPS Professor of Practice Jeffrey Kline, Distinguished Operations Research Professor Gerald Brown, Distinguished OR Professor Alan Washburn, and the late Distinguished OR Professor Richard Rosenthal, which led to a 2007 patent for a ship’s Transit Fuel Planner.

“The Transit Fuel Planner advises a specific ship, based on its own fuel consumption curves, what is the most fuel efficient engineering plant configuration and combinations of speeds to transit a certain distance in a certain time,” Kline said.

Building on Prior Work

“[Blackburn] looked at this prior work and recognized that in order for this insight to be most useful, we need to take into account various operational realities,” Craparo said. “One thing to consider is that ships often travel together in a battle group rather than alone as individuals. For a battle group composed of different types of ships, it’s not so straightforward to determine what speeds the ships should travel in order to achieve a certain average speed.

“If the ships are assigned very different speeds, they may become too widely separated while in transit, even if they all arrive at the destination at the same time,” she continued. “Lieutenant Commander Blackburn is also considering how to incorporate drills into the battle group’s transit plan.”

Kline got the initial idea for The Transit Fuel Planner when he took command of the USS Aquilla after graduating from NPS. Even in its rudimentary state, Kline was able to realize significant fuel savings by utilizing the system. He eventually returned to NPS and collaborated with members of the OR department under an Officer of Naval Research program before securing the Transit Fuel Planner patent.

Blackburn’s OTTER program simplifies the Transit Fuel Planner, and makes it more user-friendly by graphing the results of various algorithms and reproducing them in a simple, easy-to-follow chart.

“I wanted to make the [Transit Fuel Planner] easy to use. I developed an Excel spreadsheet that can be given to someone aboard a destroyer, cruiser or any fuel-burning Navy ship. Sailors won’t need a laptop or anything. It’s literally just a piece of paper,” Blackburn said.

Collaboration Produces Results

Blackburn also worked closely with former NPS intern Brandon Naylor while developing OTTER. Naylor came to NPS as an ONR Naval Research Enterprise Internship intern. While at NPS, he worked at the university’s Energy Academic Group exploring the applicability of various ship-board efficiencies recommended by former NPS student Navy Lt. Dustin Crawford in a thesis titled, “Alternative Practices to Improve Surface Fleet Fuel Efficiency.”

Naylor eventually developed the Fuel Usage Study Extended Demonstration program to test variant combinations of efficiencies in Crawford’s thesis.

“I developed a program that allows me to set up to ten battle groups and factor in schedules for them. You can build up different sets of policies with different constraints and compare how much fuel has been used per group, per hour,” Naylor said.

Naylor also spoke to subject matter experts and sailors throughout the surface Navy to ensure that his algorithms were capable of accurately predicting fuel usage in a variety of different maritime conditions and within operationally imposed restraints, an effort that helped Blackburn to solve some of the underlying problems that make OTTER possible.

Similar developments and collaboration between researchers at NPS and ONR have made programs like OTTER successful in in the past. Blackburn hopes that OTTER will contribute to efforts in the areas of conservation, operational research, and efficiency