by Senior Airman Katherine Holt
2nd Bomb Wing Public Affairs
11/19/2012 - BARKSDALE AIR FORCE BASE, La. -- Recently,
a 2nd Maintenance Squadron Airman received a $6,275 check from the Air
Force Innovative Development through Employee Awareness Program.
In 2010, Staff Sgt. Jerod Weddle, 2 MXS communications navigation
mission system craftsman, then a senior airman, submitted the paperwork
for IDEA, which would save the Air Force $40,500 annually.
After working in the 2 MXS back shop for only a year, Weddle noticed
that something wasn't adding up when it came to the process for repairs
of a certain part on the B-52H Stratofortress.
Because Barksdale's back shop does not perform 3-level maintenance,
certain aircraft parts, like the APQ-166 Strategic Radar Antenna used
for navigating munitions, had to be shipped from Barksdale to the Depot
at Warner Robbins AFB, Ga., for service and repair.
"To service these antennae, we use a boresight test," said Weddle. "This
test allows us to see any error in the antenna and what may need
maintenance."
When there is an error the part is shipped to the Depot, repaired, and
returned to Barksdale. However, sometimes the parts wouldn't be returned
for months.
"I looked at our history data and realized the same parts were being
shipped back and forth multiple times with no solution," said Weddle.
That's when he decided to make something happen.
Weddle reached out to Robert Price, Air Force Engineering Technical
Service avionics equipment specialist, to figure out why this was
happening.
"The problem had gone on for five years," said Price. "So we reached out
to leadership, and got the funding to make a trip to the Depot."
Upon their arrival to the Depot, Weddle and Price immediately saw the problem.
"The Depot was using a specific, radar frequency electronic test set,"
said Weddle. "They were unable to duplicate the errors we were receiving
with the boresight test."
After their four-day visit, Weddle and Price worked out a "gentleman's
agreement" with the Depot, but Weddle wanted it to be official.
"I suggested he go through the IDEA program," said Price. "He did all the leg work. I was just his mentor."
According to Weddle's IDEA submission, implementing additional tasks at
the Depot would save $40,500 annually in shipping costs alone. Since the
Depot was allotted 80 hours to function check an antenna, and the
Barksdale back shop was allotted eight hours, he calculated 2,376 man
hours saved. Additionally, due to back and forth shipping, 27 mission
essential line replaceable units that were deemed unserviceable would
become serviceable with the tasks additions.
"This resolved a critical problem with the bombing system," said Price. "It is corrected, and we feel real happy about that."
Weddle is the most recent member of the Barksdale AFB community to receive an IDEA Program payout.
"It is nice to be recognized," said Weddle. "But it's nicer that the
problem is fixed, and I don't have to fill out as many Quality
Deficiency Reports. They are a pain."
According to Air Force Manpower Agency, the Air Force IDEA Program is an
incentive program that promotes process improvement and resource
savings through ideas submitted by military and civilian employees. It
is accomplished by encouraging a better way of doing business by
fostering employee awareness and participation in the Air Force IDEA
Program.
Tuesday, November 20, 2012
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