Monday, October 17, 2011

Face of Defense: Airman Earns $10,000 With Simple ‘IDEA’

Discover the best United States Air Force books written by actual Air Force heroes!

By David Bedard
Joint Base Elmendorf-Richardson

JOINT BASE ELMENDORF-RICHARDSON, Alaska, Oct. 17, 2011 – While performing a routine test procedure, a 90th Aircraft Maintenance Unit weapons expediter's heart sunk when he heard a sound no maintainer ever wants to hear: “Crunch.”

The airman had accidentally damaged an F-22 Raptor configurable rail launcher that mounts the fighter's AIM-9 Sidewinder heat-seeking missiles. He reported the incident to Air Force Tech. Sgt. Joshua Lopez, the senior 90th AMU weapons expediter. Upon closer inspection, Lopez verified the airman had followed the technical order data to the letter.

The process Lopez then initiated would quickly earn him $10,000 through the Innovative Development through Employee Awareness, or IDEA, program.

Lopez said he determined the order of steps outlined in the technical order data exposed the launcher detent assembly, which is responsible for weapons release, to damage during testing procedures. The quarterly check ensured the rail would successfully function when the pilot needed it in combat.

Lopez said he spoke to another technical sergeant who recently relocated from another F-22 base to see if the issue was widespread. It was. Though Lopez said he could have told his airmen to perform a workaround, which contravened the established order, he instead decided to follow the official technical order data change request procedure to ensure weapons expediters here and at other installations were within published guidance.

"[Weapons expediters] knew it wasn't right, and the way they would train the guys was a workaround, and I submitted the change request because workarounds are not how we operate," Lopez explained. "We have to follow our tech order line by line."

Lopez said the technical order data steps were accurate, but were out of order. In his request, he suggested the steps be reordered to ensure the $13,980 detent assemblies wouldn't be damaged during testing. The maintainer said order data changes can be quite common, especially for relatively new equipment such as the F-22.

"It's still a new jet, even though it's been here for four years," he said. "There are still things that can be improved."

After an hour's work, Lopez said, he submitted the change request through the proper channels, and the change was promptly evaluated and approved by officials at Headquarters Ogden Air Logistics Center at Hill Air Force Base, Utah.

Lopez then initiated the IDEA process with help from Lisandra Ortiz, the 673rd Air Base Wing IDEA coordinator.

"An IDEA is the submitter's own thought or a new application of an old principle," Ortiz said. "Good ideas are those that are submitted in writing and include the current method, procedure, task, directive or policy affected. The IDEA also includes the proposed method, change or idea, and why the change would be beneficial to the Air Force and [Defense Department]."

Ortiz said an IDEA must be submitted using the IDEA Web link at, where a submitter creates a user profile. If the IDEA requires a separate improvement process, such as a technical order data change request, as in Lopez' case, the approved forms must be submitted as confirmatory or after-the-fact separate improvement process IDEAs.

Less than six months after submitting his initial paperwork, Lopez was presented with a $10,000 check.

"All these guys out there, when they submit a [technical order data change request], they can get paid for it," Lopez said. "As long as they include what it's going to save the Air Force."

The airman said his initial reasoning for submitting the change request was twofold.

"The most important consideration was maintaining the aircraft -- making sure the reliability and safety is there when the pilot needs it," Lopez said. "No. 2 is saving the Air Force money. It's something so simple in the long run that can cost the Air Force a lot of money."

Though he has been working with fighters for years, Lopez said, he encourages an innovative mindset for younger airmen when they encounter a problem or an area that can benefit by greater efficiency.

"We live and die by our tech data," he said. "However, we have to have our guys thinking outside the box -- ways to improve stuff. They have to think for themselves and not get in the mindset of being a robot, because we don't want that."

USS Philippine Sea Visits Georgia

Check out the best United States Navybooks written by actual Navy veterans!

By Mass Communication Specialist 2nd Class Gary A. Prill, Navy Public Affairs Support Element-East Detachment Sigonella

BATUMI, Georgia (NNS) -- Guided-missile cruiser USS Philippine Sea (CG 58) pulled into Batumi, Georgia, Oct. 17, and was welcomed by traditional Georgian dancers, local media, and military and civilian leaders.

"This is a great partnership building opportunity for our crew," said Capt. Herbert Hadley, commanding officer of Philippine Sea. "The crew will be given a chance to interact with the host nation on a personal level through military-to-military training courses and community service projects. This is a great way to strengthen the friendship between our countries."

While in port, the crew will participate in basic boat maintenance; electronics; damage control evolutions and boarding operations.

"These training opportunities are a huge benefit to not only the students but also the instructors," said Philippine Sea Command Master Chief Scott Kircher. "It will truly be a learning environment for everyone involved. We encourage the students to share their experiences so that the instructors can benefit and get a better idea of what areas are in need of improvement."

The crew will also hold a reception and conduct a beach clean-up with local residents.

"Community service projects show a true form of goodwill that Sailors can offer to the countries that open their ports and allow us to enjoy their beautiful culture," said Lt. Jonathan Black, Philippine Sea's command chaplain.

Philippine Sea is on a regularly scheduled deployment in the Black Sea and serves to promote peace and security in the U.S. 6th Fleet area of responsibility